Pre-engineered buildings (PEBs) have become a cornerstone of modern construction, providing cost-effective, efficient, and customizable solutions across various industries. At Metfraa Steel Buildings Pvt. Ltd., we take pride in our innovative approaches and successful implementations of PEBs. In this blog, we explore several case studies, highlighting how these structures meet diverse needs and exemplify our expertise as a leading pre-engineered building company.
Manali Carton – 2023
Structure: Pre-Engineered Building
Usage: Factory Building
Duration of Construction: 6 Months
Project Value: 502 Lakhs
Manali Carton needed a robust and spacious facility for their carton manufacturing operations. The PEB provided an ideal solution, offering a large, column-free interior that facilitated smooth workflow and machinery placement. Completed in just six months, this factory building not only meets operational needs but also provides the flexibility for future expansions.
Interesting Fact:
Did you know that pre-engineered buildings can reduce construction time by up to 50% compared to traditional methods? This makes them a popular choice for industries needing quick operational setups.
Crayon Roofings – 2023
Structure: Turnkey Structure Civil & PEB
Usage: Cold Forming Section Plant
Duration of Construction: 75 Days
Project Value: 115 Lakhs
Crayon Roofings required a facility for their cold forming section plant that could be constructed rapidly without compromising on quality. The turnkey structure, incorporating both civil and PEB elements, was completed in a record time of 75 days. This quick turnaround allowed Crayon Roofings to commence operations swiftly, showcasing the ability of pre-engineered building suppliers to deliver on tight schedules.
Interesting Fact:
PEBs are not just about speed; they also offer excellent durability and flexibility, making them ideal for industrial applications.
G2 Steel Services Private Limited – 2023
Structure: Critical Machine Foundation
Usage: PEB – Civil Works
Size: 12,000 sq. ft.
Project Value: 1 CR
G2 Steel Services needed a facility with a critical machine foundation to support heavy machinery. The PEB provided a robust and stable structure, ensuring safety and durability. Spanning 12,000 square feet, this project highlights the adaptability of PEBs in supporting specialized industrial requirements, demonstrating their strength and reliability.
Interesting Fact:
The use of pre-engineered buildings can significantly reduce the weight of the structure, leading to cost savings in the foundation and overall construction.
Kakatiya Chemicals Private Limited – 2023
Structure: PEB Building
Usage: Industrial Warehouse – Turnkey
Size: 5,035.68 sq. ft.
Kakatiya Chemicals required an industrial warehouse that could be constructed efficiently and economically. The PEB solution offered a durable and flexible structure, accommodating their storage needs and allowing for future expansions. This project underscores the suitability of PEBs for industrial applications, providing robust and scalable solutions.
Interesting Fact:
PEBs can be designed to withstand extreme weather conditions, making them a reliable choice for warehouses and industrial facilities.
Hyundai Motor India Limited – 2023
Structure: PEB – Sub-Contract
Usage: PEB – Canopy Extension Works
Size: 12,000 sq. ft.
For Hyundai Motor India, the PEB was used to extend the canopy area, providing additional sheltered space. The quick and efficient construction process ensured minimal disruption to ongoing operations. This project demonstrates the flexibility of PEBs in adapting to various needs, including extensions and modifications of existing structures.
Interesting Fact:
Pre-engineered buildings can be easily expanded or modified, providing long-term flexibility for growing businesses.
BDJ Oxides Private Limited – 2022
Structure: PEB – Erecting, Roofing, and Sheeting
Usage: PEB – Industrial Shed
Size: 30,300 sq. ft.
BDJ Oxides needed a large industrial shed for their operations, and the PEB provided a cost-effective and durable solution. Spanning over 30,000 square feet, this shed highlights the scalability of PEBs for large-scale industrial applications. The project involved erecting, roofing, and sheeting, showcasing the comprehensive services offered by PEB building manufacturers.
Interesting Fact:
PEBs can be constructed with high thermal efficiency, reducing energy costs and improving sustainability.
Wheel Shop Extension – Ponmalai, Trichy – 2020
Structure: Steel Structures for Railway
Project Value: 250 Lakhs
Flooring: SFRC Flooring Blended with Hardener
The Wheel Shop Extension project for Southern Railway involved constructing steel structures to support their operations. The SFRC flooring blended with a hardener ensured durability and longevity, essential for a high-traffic railway workshop. This project underscores the robustness of PEBs in demanding applications, such as railway infrastructure.
Interesting Fact:
Using PEBs for infrastructure projects can result in significant cost savings on both materials and labor.
Commercial Building, Maduravoyal, Chennai – 2019
Structure: RCC – Framed
Foundation: Pile
Floors: Stilt + 3
Project Value: 215 Lakhs
This commercial building in Maduravoyal required a sturdy and aesthetically pleasing structure. The RCC-framed PEB provided the necessary strength and flexibility, accommodating multiple floors. The quick construction process minimized downtime, allowing businesses to start operations sooner, showcasing the efficiency of PEBs in commercial applications.
Interesting Fact:
PEBs can be designed to include modern architectural elements, providing both functionality and aesthetic appeal.
Railway Carriage Workshop, Perambur, Chennai – 2018
Structure: Steel Sections with Welded Joints
Roofing: Galvalume and Polycarbonate Sheets
Project Value: 776 Lakhs
Flooring: VDF RCC Floor with Metallic Hardener
This project for the Railway Carriage Workshop involved constructing steel sections with welded joints and durable roofing materials. The VDF RCC flooring with a metallic hardener ensured a robust and long-lasting surface, essential for heavy-duty railway operations. This case study highlights the adaptability and strength of PEBs in large-scale infrastructure projects.
Interesting Fact:
PEBs can be customized with various roofing and flooring options to meet specific project needs.
Southern Railway – 2017
Structure: Super Structure for Rail Track on River (Aranthangi – Pattukottai)
Project Value: 500 Lakhs
Girders: Prestressed / Precast Girders (PSC)
This project involved constructing a superstructure for a rail track over a river, using prestressed and precast girders. The PEB provided a durable and stable structure, capable of withstanding environmental challenges. This case study exemplifies the reliability of PEBs in critical infrastructure projects.
Interesting Fact:
PEBs are ideal for infrastructure projects due to their strength, durability, and quick construction time.
L&T Kanchipuram – 2016
Structure: RCC – Civil Portion Only
Flooring: Heavy Duty RCC Flooring (VDF)
Project Value: 240 Lakhs
The L&T Kanchipuram project involved constructing a grit blasting shop and an open gantry EWL workshop. The heavy-duty RCC flooring ensured durability and longevity, essential for industrial operations. This project demonstrates the versatility of PEBs in supporting diverse industrial needs.
Interesting Fact:
PEBs offer customizable solutions for various industrial applications, ensuring each project meets specific operational requirements.
These case studies highlight the successful implementation of pre-engineered buildings across various sectors. From industrial and commercial buildings to railway infrastructure and healthcare facilities, PEBs offer numerous benefits, including cost savings, rapid construction, and customizable designs. For businesses looking to enhance their infrastructure with robust and innovative solutions, pre-engineered buildings are the ideal choice.
At Metfraa Steel Buildings Pvt. Ltd., we take pride in delivering high-quality PEB solutions tailored to meet the unique needs of our clients. As leading PEB building manufacturers, we ensure that each project is completed on time and within budget, adhering to the highest standards of safety and quality. Contact us today to learn how we can help you with your next construction project.