Why think about standards for PEB structures?
If you are considering constructing a warehouse, factory, or showroom, you will likely encounter PEB structures or pre-engineered buildings. PEB structures save time and can be cost-effective. They also have the bonus of flexibility for future growth or modification. What most people overlook is that not all PEB Structure Manufacturers are created equal.
So, how do you decide which is the right one? It comes down to the standards. In this blog, we will discuss standards that good manufacturers will recognize and adhere to, so you can make an educated decision and protect your investment for years to come.
Why do standards matter when making a PEB manufacturer choice?
When you engage with a company that adheres to proper standards, you will receive:
- A structurally sound building that can withstand wind, rain, or even minor seismic events
- The benefit of fewer ongoing maintenance costs year after year
- Knowing that your newly constructed building meets the current local building codes.
In contrast, if you utilize a company that does not adhere to standards, it could involve ongoing repairs, compliance issues, or even worse, compromise safety. That is why leading names in PEB structures, such as Metfraa Steel Buildings, have established quality systems to ensure that manufacturers and suppliers are trustworthy, consistent, and competent in industrial projects.
Essential standards practiced by good PEB Structure Manufacturers
1. Materials quality & certifications
Top manufacturers don’t take shortcuts on the steel they use. They typically use:
- IS 2062 or IS 4923 steel, or grades that are compliant with ASTM.
- Validated mill test certificates to ensure strength and chemical composition.
- That means the raw materials are appropriate specifications per Indian and International codes, improving the longevity of your building.
2. Design & engineering standards
Good PEB manufacturers rely on codes such as:
- IS 800 for general steel structure design
- IS 875 for dead, live, wind, and snow loads
- The MBMA (Metal Building Manufacturers Association) criteria for additional structure checks
- They also take seismic zones into account, so your building is suited to the local environment.
3. Fabrication & welding procedures
You may have noticed the larger players in the industry talk a lot about their fabrication processes – for good reason.
- They follow AWS D1.1 or IS 9595 welding codes.
- They use non-destructive testing (NDT) such as ultrasonic or radiography to find small defects.
- They have gone through this rigorous process to minimize future cracks or weld failures.
4. Galvanizing & painting
Spotted rust on steel sheds? That’s what happens when the galvanizing is compromised.
- Trusted manufacturers will use hot dip galvanizing to IS 4759 or ASTM A123.
- They will use robust paint systems (mostly epoxy or polyurethane) in conjunction with galvanizing to provide an additional measure of protection.
- Together, they provide immediate rust protection and preserve the appearance of your building.
5. Erection safety and installation standards
Again, even the best-built structures can fail if they are not erected correctly.
- Leading PEB (Pre-Engineered Building) Structure Manufacturers will follow OSHA safety protocols and policies when erecting.
- They will perform alignment checks, they will bolt connections in the proper sequence, and perform trial load tests.
- They will erect your building exactly as it is engineered.
Certifications to look out for in a manufacturer
When shortlisting manufacturers, ask:
- Are you ISO 9001 certified for quality management?
- Do you have ISO 14001 certification for environmental management?
- Can you provide any third-party inspection reports or references from previous projects?
Manufacturers such as Metfraa Steel Buildings proudly display these accreditations as they know it gives their clients confidence in them.
How good PEB Structure Manufacturers maintain quality every time
Stage-wise testing
- Incoming Steel-Raw material testing. Materials compatibility through chemical and physical properties.
- While fabricating, we have dimensional checks and welding inspections.
- Pre-dispatching, we do an entire pre-assembly and bolt alignment test.
Truckloads of skilled teams & advanced automated weld machines
- The accuracy of the CNC plasma cutting machines allows for tighter tolerances.
- The strength of automatic welding lines will give us the same uniformity and uniformity/integrity.
- All experienced design teams use the latest software to run simulations on our loads even before any beams are fabricated.
Be mindful of these Red Flags.
While it might seem enticing to go with the lowest quote, be careful of:
No certifications or expired/canceled licenses.
Ambiguous statements like “we will match any design” without going to the engineering drawings.
No defined warranty or after-sales service.
Realize that companies tend to cut corners when they start construction, which usually ends up being very expensive for you.
Select a manufacturer who considers standards as much as you do
If you are putting together a small warehouse or a large industrial unit, remember to prioritize standards at every step of the process. They safeguard your investment, protect your workers, and help smooth the rollout of your operations.
This is why so many customers rely on experienced PEB Structure Manufacturers such as Metfraa Steel Buildings; they only utilize quality materials, with attention paid to every detail through the entire process from the sourcing of the steel to the final erection phases, enabling your facility to last for generations.
Ready to get started?
Want to find out more about how PEB standards can add value to your next project? Contact an experienced expert such as Metfraa Steel Buildings today, and they will provide you with an appropriate consultation.
5 Frequently Asked Questions (FAQ)
Q1: What standards should good PEB Structure Manufacturers follow?
A: They follow IS 800; IS 875 for loads; ISO 9001 for quality; AWS D1.1 for welding; and galvanizing, concerning IS 4759, to ensure you have long-lasting steel structures.
Q2: Why is ISO certification important for PEB manufacturers?
A: The ISO 9001 and ISO 14001 certifications show the manufacturer is committed to quality and environmental safety, which you can have confidence in and comply with in your building.
Q3: What makes Metfraa Steel Buildings different?
A: Metfraa Steel Buildings uses certified steel, CNC manufacturing, consistent weld checks for quality, and adheres to best practice global design codes for reliability.
Q4: How do standards in fabrication protect my investment?
A: Standards are in place to prevent cracks in the welds, rust, and misalignment, where maintenance costs are reduced, and the longevity of your building is maximized.
Q5: How do I know if a PEB manufacturer has followed these standards?
A: You can ask for ISO certificates, mill test reports, Non-destructive Test (NDT) reports, and references from previous clients. Established names like Metfraa will have this documentation readily available.